Universal Analyzer 6001-0903 Gas Sample Conditioning System

Key Features & System Components

The Universal Analyzer 6001-0903 set incorporates multiple specialized components, each selected for its specific function in the sample conditioning chain. This integrated approach ensures optimal analyzer performance and measurement accuracy.

Sample Conditioning Unit (SCP): Part number 6001-0903, the primary conditioning system operating at 115V 50/60Hz with 750 Watts power consumption
Sample Chiller Plate (1080SS): Dedicated cooling module rated at 115V 50/60Hz, 500 Watts, for temperature-controlled sample preparation
Sample Pump (M152-BT-AA1): Precision diaphragm pump for consistent sample flow from source to analyzer
Gas Converter (CG-2PV): NO2/NO converter operating at 115V/60Hz, 520VA with integrated alarm contacts for temperature deviation (T Alarm = Tsoll +/- 5 degrees C)
Siemens Ultramat 23 Analyzer: Multi-component gas analyzer (7MB2338-3AK00-5NG1-Z) for CO, NO, and SO2 measurement with configurable ranges
Baseline Series 8800 Gas Analyzer: THC analyzer for total hydrocarbon measurement with RS232 communication
Pressure Regulators: Inlet rated to 150 PSIG max (10 Bar), outlet 100 PSIG max (6.9 Bar) with 0-160 PSI gauge
Complete Pneumatic Assembly: Includes Norgren and IMI pneumatics, Air Dimensions Inc. and Dia-Vac pump components

Technical Specifications

Specification	Details
Part Number	6001-0903
Item Type	SCP (Sample Conditioning Package)
Power Requirements	115V AC, 50/60Hz, 750 Watts (main unit)
Chiller Power	115V AC, 50/60Hz, 500 Watts
Chiller Model	1080SS
Converter Type	CG-2PV, NO2/NO Converter
Converter Power	115V/60Hz, 520VA
CO Measurement Range	0 to 250/1250 mg/m3
NO Measurement Range	0 to 400/2000 mg/m3
SO2 Measurement Range	0 to 200/1000 ppm
Max Inlet Pressure	150 PSIG (10 Bar)
Max Outlet Pressure	100 PSIG (6.9 Bar)
Weight	79.900 Kg

Applications & Use Cases

The Universal Analyzer 6001-0903 sample conditioning system finds application across a wide spectrum of industries where accurate gas analysis is essential for regulatory compliance, process optimization, and safety monitoring. The integrated design makes it particularly valuable for facilities requiring multi-component gas analysis from a single platform.

Continuous Emissions Monitoring (CEMS)

Power plants, cement factories, and chemical facilities use this system for regulatory emissions monitoring. The Siemens Ultramat 23 analyzer measures CO, NO, and SO2 concentrations in stack gases, while the THC analyzer monitors total hydrocarbon levels, ensuring compliance with environmental regulations.

Marine Exhaust Gas Cleaning

Shipboard scrubber systems require accurate gas analysis to verify SO2 removal efficiency and demonstrate compliance with IMO 2020 sulfur regulations. The rugged construction and marine-grade components make this system suitable for vessel installations.

Industrial Process Control

Chemical plants and refineries rely on continuous gas analysis to optimize reaction conditions, monitor catalyst performance, and ensure product quality. The multi-component capability allows simultaneous monitoring of several process gas species.

Combustion Optimization

Boiler and furnace operators use the system to fine-tune air-fuel ratios, minimizing fuel consumption while maintaining complete combustion. NO and CO measurements provide direct feedback on combustion efficiency and excess air levels.

⚠ Complete Turnkey System - Limited Availability

This fully integrated gas analysis system includes all conditioning, cooling, and conversion components. A rare opportunity for immediate deployment.

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Why Choose the Universal Analyzer 6001-0903 System

Investing in a pre-configured sample conditioning system offers significant advantages over assembling individual components. The Universal Analyzer 6001-0903 set has been engineered for compatibility, ensuring that flow rates, pressure ranges, and temperature specifications are matched across all subsystems.

Integrated Design: All components are factory-matched for optimal performance, eliminating integration challenges
Multi-Component Analysis: Simultaneous measurement of CO, NO, SO2, and THC from a single sample stream
Temperature Control: Dedicated chiller ensures consistent sample temperature for measurement accuracy
NO2/NO Conversion: Integrated converter enables accurate NOx measurement per regulatory standards
Alarm Integration: Temperature alarm contacts support remote monitoring and safety interlocks
Proven Components: Siemens, M&C, and MOCON components represent industry-standard quality and reliability

Compatibility & Integration

The Universal Analyzer 6001-0903 system is designed for integration with existing plant monitoring and data acquisition infrastructure. The Siemens Ultramat 23 provides analog outputs and digital communication capabilities for connection to DCS or SCADA systems. The THC analyzer's RS232 port enables direct data logging and integration with plant historians.

Sample inlet connections accept standard process tubing, and the pressure regulation system handles typical sample stream pressures found in industrial applications. The modular layout allows service access to all components without disturbing adjacent equipment. For marine installations, the system's robust construction withstands vessel vibration and movement.

Maintenance & Support

Aeliya Marine subjects every used sample conditioning system to comprehensive testing before shipment. Our technicians verify pump operation, chiller performance, converter temperature, analyzer response, and alarm functionality. Each system is backed by our 30-day warranty and free worldwide shipping.

Routine maintenance includes periodic replacement of pump diaphragms, cleaning of sample lines, verification of converter temperature setpoints, and calibration of analyzers using certified reference gases. Our technical team can provide guidance on maintenance schedules and procedures specific to your application.

Frequently Asked Questions

Q1: What gas components can this system measure?

The integrated system measures CO (0-250/1250 mg/m3), NO (0-400/2000 mg/m3), SO2 (0-200/1000 ppm) via the Siemens Ultramat 23, and total hydrocarbons (THC) via the Baseline Series 8800 analyzer.

Q2: What is the purpose of the NO2/NO converter?

The CG-2PV converter transforms nitrogen dioxide (NO2) into nitric oxide (NO) before analysis, enabling accurate measurement of total NOx (NO + NO2) with a single analyzer channel.

Q3: What power supply is required?

The system operates on 115V AC at 50/60Hz. Total system power consumption is approximately 1,770VA including the main unit (750W), chiller (500W), and converter (520VA).

Q4: Is this system suitable for marine applications?

Yes, the robust construction and quality components from established manufacturers make this system suitable for marine exhaust gas cleaning (EGC) monitoring and other shipboard applications.

Q5: What warranty is included?

Aeliya Marine provides a 30-day warranty on this used system, covering the functionality of all integrated components including analyzers, chiller, converter, and pumps.

Q6: Can the system be integrated with my existing DCS or SCADA?

Yes, the Siemens Ultramat 23 and Baseline analyzer both provide standard analog outputs and digital communication interfaces compatible with most DCS and SCADA platforms.

Q7: What maintenance is typically required?

Routine maintenance includes pump diaphragm inspection, sample line cleaning, filter replacement, analyzer calibration with certified gases, and verification of temperature controller settings.